Custom 12 Axis Fiber Aligment System

1. System Overview

The automatic 12-axis fiber alignment system is designed for precise alignment of optical fibers, optical waveguides, and fiber arrays to ensure efficient optical signal transmission. Configurable for labs or production — balancing speed, accuracy, and repeatability in setups ranging from standard tasks to complex optical integrations.


* Units and Components Available
* Tailored to unique application requirements

Key Features:

(1)12-Axis Motion Control
Two 6-axis alignment stages (left and right) with combined linear and rotational motion.

(1)Real-Time Observation & Imaging
Includes a CMOS camera and ring light for live monitoring.

(1)Precision Alignment Algorithms
Supports raster, spiral, Nelder-Mead, and line optimization for accurate alignment.

(1)User-Friendly Software
SGAlign software provides real-time control, data storage, and customizable alignment sequences.


2. Components of Alignment System

components-alignement

2. 1 Alignment Unit

This unit consists of two 6-axis alignment stages for precise movement and positioning of optical fibers and waveguides.

  • High-resolution stages ensure precise, rigid, and efficient alignment.
  • Magnetic mounts and positioning mechanisms guarantee consistent, repeatable placement.
  • Compatible with multiple holders (fiber, rotation, array, etc.) for versatile setups.
alignment-unit

Configuration Options

  • 6-Axis System: Ideal for standard fiber alignment tasks.
  • 12-Axis System: Offers higher precision and flexibility for complex optical alignments.
  • Manual or Motorized stage options.

System Components

system-components

Positioning Specifications

positioning-specifications

2.2 Observation Unit

This unit enables real-time visualization of the alignment process — waveguide end faces, fiber end faces, devices, etc.

  • XYZ Linear Stages for precise movement.
  • CMOS Camera for real-time imaging.
  • Ring Light for enhanced visibility.
  • Vertical Observation: Standard with variable magnification.
  • Horizontal Observation: Fixed magnification (1x), optional zoom lens.
observation-unit

Common Specfications

copmmon-specifications

Vertical Observation Specifications

vertical-observation

Horizontal Observation Specifications

horizontal-observation

2.3 Center Unit

This unit is designed for precise alignment of 3–8 mm waveguides, serving as the core control hub for the alignment process.

  • Sample Fixation: Secure samples via absorption or mechanical clamping.
  • Compatible Sizes: Supports 5mm × 5mm and 10mm × 10mm samples.
  • Adjustment: Manual 2-axis stage for fine-tuning position and angle.
  • Customization: Optional temperature control or contact sensors to meet specific requirements.
center-unit

CEUT Common Specifications (Manual Stage Part)

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3. NFP Observation Unit / NFP-KIT (Option)

  • A versatile observation system with control software for easy and precise measurement of beam diameter (NFP).
  • When combined with an automatic alignment unit, it allows for quick adjustments based on luminance values, making it ideal for evaluating optical fibers and waveguides.
nfp nfp-spec

4. Software: SGAlign

The SGAlign software provides an intuitive interface for alignment, offering:

  • Real-Time Position Monitoring
  • Customizable Alignment Sequences
  • Power Measurement and Optimization
  • Automated Multi-Step Alignment
software

5. Applications

  • TOSA/ROSA Assembly
  • Waveguide Alignment and Testing
  • Lens Array and Fiber Array Alignment
  • Fiber Alignment and Testing
  • Optical Switch Assembly
  • CWDM Module Assembly
  • Pitch Conversion for Ribbon Fiber
applications

Elevate your optical precision with our customizable alignment solutions.

For tailored support and expert guidance, please email us at:

sales@optosigma-europe.com